The 100% test of the front-cross transmissions is performed at the end of the line. The loading process is fully automated. In addition to the function test, the pre-selectable test programs include the noise and synchronous test.

  • Highlights
  • Features
  • Technical data
Robot controlled connector mounting
Noise recording system with three sensors

General

  • Automated loading
  • Coded interchangeable parts
  • Pre-selectable test programs
  • Automated gear-changing
  • Recording of shift values
  • Objective noise evaluation
  • Tests in lot sizes

Tests

  • Function test
  • Noise test
  • Synchronous test

Equipment

  • Noise recording system with 3 sensors
  • Shifting robot (3 units/test stand): 1 x for NSG-transmissions, 1 x for Chr-transmissions, 1 x for TSG-transmissions
  • Version-conditioned interchangeable parts for clamping and adapting input and output are fitted manually
  • Visual display system for test stand control
  • System for test process control and data recording
  • Kuka robot for adapting the start/stop connector
Shaft power (kW)Rotation speed max. (rpm)Output/drive torque max. (Nm)
Drive903000280
Output1454400800

NovoPS Test Stand Software

The NovoPS test stand software is a Windows-based solution that is programmed in-house and optimised for the respective test task. As the interface to the user, the uncomplicated user interface provides intuitive access to all functions of the test stand. Moreover, both the connection of the test stand to the customer's conveyor systems as well as its integration into the existing network environment is taken into account. This enables the data acquired to be processed and evaluated independently of the test stand.



Data recording

  • Analogue data
  • Digital data (SSI etc.)
  • CAN data (with synchronisation to analogue data)

Data storage

  • Data export as a text file (.csv), DIADEM file
  • Database connection ODBC, MS Access, SQL Server

Creating and editing test programs

  • Generation or import of test program data records
  • Editing program sequences
  • Evaluation within the sequences
  • Free adaptation of test sequences
  • On-line graphic of recorded data

Success Stories

The requirements on a transmission are high. We are offering a maximum degree of experience, expertise and flexibility, whereby we support our customers to comply with the highest quality standards.
Thomas Pannhausen
Head of Sales at the divison NOVOTEST Testing Technology