Laser measuring system for CNC machine tools that is unique worldwide for non-contact tool measurement and tool monitoring under the harshest conditions. Unbeatably fast, precise and reliable thanks to the latest DIGILOG technology, premium laser optics and perfected BLUM protection system.
LC50-DIGILOG – A future-oriented laser measuring system for CNC machining centres
The world’s most advanced laser measuring system
- Highly dynamic measurement of all tool parameters
- Measurement of all kind of tools (shape of tools and cutting materials)
- Recognition of changes in geometry such as tool cutting edge wear
- Consistently good part precision through process-integrated temperature compensation
- Reliable compensation for spindle drift and runout errors
- Run-out monitoring detects bad tool holders and soiling
- Low-manpower, automated operation
DIGILOG Technology
- Up to 60% less measuring and checking time
- Thousands of measuring values of all tool cutting edges per second
- Evaluation of a data stream
- Dynamic adjustment of the measuring speed according to the nominal tool rpm
- Automatic filtering of dirt and cooling lubricant residue on tool
- DIGILOG calibration with integrated run-out monitoring
- In-process reliability under coolant in a new dimension
Premium laser optics & protection system
- High-end laser optics for optimum performance under the harshest conditions
- Repeatability in nanometre range
- Maximum absolute accuracy with focused laser beam
- Measurement of micro-tools and very small cutting edge geometries
- Maximized homogeneity of beam shape for optimum results even under coolant mist
- Absolute accuracy better than all comparable measuring systems
- Extremely powerful stream of barrier air to provided optimum protection for the optics
- Explosive cleaning of the aperture
BLUM standard measuring cycles
The measuring cycles for BLUM laser measuring systems can be used to measure and monitor over 90 % of all conventional cutting tools. The measuring cycles are available for many conventional controls. Your local BLUM-representative will gladly inform you about the range of features for your control.
Tool Breakage Detection
Non-contact breakage detection of centric tools such as drills, mills, engraving tools, taps and reamers.
Tool Setting
Non-contact tool setting in length and radius at nominal speed including compensation of dynamic spindle drift at high rotational speeds.
Single Cutting Edge Monitoring
Monitoring of tools regarding cutting edge breakage and missing tool inserts.
Tool Form Measurement
Setting and monitoring of length, radius and cutting edge radius on tools with circular cutting edge geometry.
Tool Form Monitoring
Monitoring for cracks or wear by scanning the tool cutting edges.
Wear Compensation
Compensation of tool wear using measurements between the machining steps. The wear value is stored as an additive correction value in the tool offset memory.
Temperature Compensation
Compensation of the temperature-dependant thermal behaviour of machining centres.
RunoutControl*
Rapid run-out monitoring in less than 1 second for highly productive machining centres.
* The technology cycle is available for selected controls.
MicroWearControl*
Fast monitoring of tool cutting edges for microbursts in a highly productive environment.
* The technology cycle is available for selected controls.
ChamferControl*
Length, radius and angle measurement on tools with angular edges such as spot facers, engraving mills, etc.
* The technology cycle is available for selected controls.
ConicalToolControl*
Monitoring of conical cutting tools such as conical thread mills/formers, chamfer cutters, end mills, etc.
* The technology cycle is available for selected controls.
ProfileControl*
Cutting edge monitoring by laser measuring system on freely definable tool geometry.
* The technology cycle is available for selected controls.
ToolTipControl*
Radial high point search by laser measurement for recording the contact point of turning and milling tools.
* The technology cycle is available for selected controls.
GrindControl*
Dynamic measurement of grinding tools and grinding wheels by laser measuring system.
* The technology cycle is available for selected controls.
OrientateTool*
Alignment and orientation of tools for compensating for tool change errors on turning tools, ultrasonic cutters, etc.
* The technology cycle is available for selected controls.
Adaptive Machining
Determination of parameters for adaptive machining and process control between and after machining steps.
Technical data
| System length | 150 mm | 200 mm | 260 mm | 300 mm | 400 mm | 500 mm |
|---|---|---|---|---|---|---|
| Max. Tool Ø* | 36 mm | 120 mm | 314 mm | 498 mm | 1154 mm | 2087 mm |
| Min. Tool Ø* | 5***/10 μm | 20 µm | 26 µm | 30 µm | 40 µm | 50 µm |
| Repeatability** | 0.1 µm 2σ | 0.2 µm 2σ | 0.26 µm 2σ | 0.3 µm 2σ | 0.4 µm 2σ | 0.5 µm 2σ |
* Risk of collision if tool diameter exceeds opening width. Observe the operating manual! **Depending on the mounting situation, stability of the attachment, distance and measuring type *** Customer-specific setting
Additional information can be found in the relevant brochure and in the operating manual.
The laser measuring system LC50-DIGILOG is offered as standard in lengths from 150 to 500 mm. Custom lengths and heights available on request.
HPC Nozzle: Reliable tool cleaning
The completely redeveloped HPC nozzle guarantees quick and residue-free removal of coolants, chips and other contaminants.
- Highest possible cleaning pressure
- Jet of air guided perfectly towards the measuring position
- Integrated check valve
- Can be mounted on both sides
BLUM smartDock
smartDock is a globally unique standard interface for all support systems for the current BLUM laser measuring system series.
- 3 variants for flexible assembly
- Only 2 connecting lines
- High-end pneumatic valves with very short switching times
- No separate pneumatic unit needed
- Compatible with all system variants
- Easy to change to new tool sizes
- Fast switching for lowest possible machine downtimes
- Simple laser preparation
LC-VISION
A unique software solution for visualising measurement results on the control screen of CNC machine tools.
- 3D ToolControl Detailed representation of wear and defects on the tool cutting edges
- Spindle Control Visualisation and documentation of spindle wear for preventive maintenance
- Specification of warning and tolerance limits
- ...
